Taiwan Semiconductor Manufacturing Company (TSMC), one of the world’s largest advanced computer chip manufacturers, continues finding its efforts to get its Arizona facility up and running to be more difficult than it anticipated. The chip maker’s 5nm wafer fab was supposed to go online in 2024 but has faced numerous setbacks and now isn’t expected to begin production until 2025. The trouble the semiconductor has been facing boils down to a key difference between Taiwan and the U.S.: workplace culture. A New York Times report highlights the continuing struggle.

One big problem is that TSMC has been trying to do things the Taiwanese way, even in the U.S. In Taiwan, TSMC is known for extremely rigorous working conditions, including 12-hour work days that extend into the weekends and calling employees into work in the middle of the night for emergencies. TSMC managers in Taiwan are also known to use harsh treatment and threaten workers with being fired for relatively minor failures.

TSMC quickly learned that such practices won’t work in the U.S. Recent reports indicated that the company’s labor force in Arizona is leaving the new plant over these perceived abuses, and TSMC is struggling to fill those vacancies. TSMC is already heavily dependent on employees brought over from Taiwan, with almost half of its current 2,200 employees in Phoenix coming over as Taiwanese transplants.

  • daddy32@lemmy.world
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    1 month ago

    Same thing happened when Kia entered Europe. Unusually low pay combined with mandatory morning employee marching and exercising in the factory, combined with threats of physical punishment for “under performing” workers.

  • aaaaace@lemmy.blahaj.zone
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    1 month ago

    3 new chip fabs open recently around phx, which is in low-altitude desert, has had water supply issues for so long there’s a canal running from the Colo river through it all the way to Tucson.

    Which is fed by a reservoir so low they find old mobster kills in barrels and might have to stop making power.

    Why so stupid and short-sighted?

    Ah, “faith-based”.

    And a Republican governor made the deals. Who also allowed water to be used to grow alfalfa that’s sent to Saudi to feed their horses.

    $$$ + no sense

    • Burn_The_Right@lemmy.world
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      1 month ago

      Just more evidence that conservatism is not a legitimate foundation for governance. Conservatism should be a disqualifier for positions of government leadership.

      • aaaaace@lemmy.blahaj.zone
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        1 month ago

        Intel has been receiving billions during the current administration and the last 2 generations of processors are defective.

        They had to reanimate Gelsinger to try to save Intel from shitty decisions and are still flailing.

        Meanwhile people on SSA have to fight for disability and achools for supplies, unless they’re voucher factories.

        Govt still using predatory vendors like Google, Adode, and Microsoft in schools, so teaching students how to use subscription software rather than alternatives.

        I think the problem is revolving doors between regulation and regulated entities.

        • Burn_The_Right@lemmy.world
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          1 month ago

          Agreed.

          I think progressive policies replacing existing conservative (incl. neoliberal) policies would go a long way to combat corporatocracy and kleptocracy.

          It may not solve everything, but it might at least put some goddamn limits in place until we can find ways to overcome human greed.

    • مهما طال الليل@lemm.ee
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      1 month ago

      Cows not horses. Peninsular Arabs are some of the few populations on Earth with the mutation that allows for lactose tolerance among adults. It developed over millennia of having nothing else to consume.

      • aaaaace@lemmy.blahaj.zone
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        1 month ago

        Interesting…the company I applied to told me that it was grown and stored to be flown to Saudi for feeding thoroughbred horses. No mention of cows.

    • jf0314@lemmy.world
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      1 month ago

      76% of AZ water use is for agriculture, but that’s besides the point. I’ve read that most of the water used in a fab gets recycled, so once up and running, water usage isn’t as much if an issue as you’d think.

  • sunzu@kbin.run
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    1 month ago

    Beatings will continue until morale improves.

    These shiti corps are dealing with demographic shift in US labour force coupled with severe disillusionment since comp barely justifies showing half the time.

    Why why would break a sweat to make another man rich lol

    People are taking notice.

  • wolfylow@lemmy.world
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    1 month ago

    Reminds me of the Netflix show “American Factory” about a Chinese factory opening in the US.

    Quite a fascinating clash of cultures.

    • collapse_already@lemmy.ml
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      1 month ago

      Which reminded me of an 80s movie called Gung Ho about a Japanese company that bought an American automobile manufacturer and the ensuing culture clash.

  • Björn Tantau@swg-empire.de
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    1 month ago

    I’m reminded of the time Walmart tried to enter Germany with their work culture. But in their case it wasn’t just that the Germans didn’t like it. It was illegal. And the German customers were weirded out by Walmart employees smiling and being so cheerful all the time.

    • rottingleaf@lemmy.world
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      1 month ago

      But in their case it wasn’t just that the Germans didn’t like it. It was illegal.

      I want to learn more?..

      • Björn Tantau@swg-empire.de
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        1 month ago

        https://youtu.be/59AMOwlf6XQ

        Don’t know if it’s in the video, but as far as I remember it was about how working hours were calculated and about worker surveillance. And Walmart trying to control worker’s private lifes by forbidding sexual relationships between workers.

        • rottingleaf@lemmy.world
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          1 month ago

          And Walmart trying to control worker’s private lifes by forbidding sexual relationships between workers.

          Just why would they do that? And were that their concern, wouldn’t such people work better, not worse?

          • Fred@programming.dev
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            1 month ago

            Justification I’ve heard is that if one part of the couple is managing the other, or is promoted after the relationship started, then:

            • there is a power imbalance in the couple, possibly one is coercing the other (« I can’t leave him/her, they’ll make my worklife hell / get me fired »);
            • there is a risk the manager will promote their partner even if their job performance doesn’t warrant it

            Companies will want to both avoid this sort of things, and avoid being seen to enable this sort of things. They might want to move one of the parties to a different department so that the higher up one doesn’t make promotion decisions for the other.

            I’ve once worked at a company that wanted to know about relationships between their employees and suppliers/customers’ employees, again because that might enable situations where a supplier / customer is treater favourably because of personal relationships

            • rottingleaf@lemmy.world
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              1 month ago

              Well, that’s quite strange math, the amount of breakups between Walmart employees is expected to be less that the amount of relationships. Facts from the former are mostly a subset of facts from the latter actually.

              Unless we consider the possibility that couples come to work at Walmart and break up there, but couples rarely form while already there.

        • barsoap@lemm.ee
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          1 month ago

          Also things like selling their loss leaders below purchase price. The kicker is that they still lost the price war they started even though the German discounters kept things legal.

          Then there was something about not wanting to publish their balance sheets as they’re required to, shutting out the works council from stuff that the works council has a right to be involved in, the list is endless. Not only did they not have a German CEO to manage all that stuff they apparently didn’t even have German lawyers.

    • Echo Dot@feddit.uk
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      1 month ago

      Apple still tries to have the cherry up-beat customer services department in the UK and it doesn’t work. It’s a Saturday, no one wants to be doing this call, don’t pretend otherwise it’s weird.

    • BeatTakeshi@lemmy.world
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      1 month ago

      It can’t be just that. The cultural difference is real in the sense that there is in Asia in general more obedience or reverence or discipline or selflessness or whatever you call it, that you simply don’t find at scale in western civilisations. Whether it’s good or bad I don’t judge

    • Damage@feddit.it
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      1 month ago

      Aren’t the machines TSMC uses made in the Netherlands? They’re the only ones who can get down to that size, and they do it working 36 hours a week…

      • just another dev@lemmy.my-box.dev
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        1 month ago

        My brother worked for such a Dutch company (ASM) and often got sent overseas to supervise the setting up of the production lines with these machines.

        He mentioned when he’d get sent to Asia, the workers would make sure to get it done over a weekend, while implementing the same setup would take 2 to 3 weeks in the US. In part that was due to the working conditions mentioned, but also simple lack of planning in case of the latter (things would grind down to a haalt because certain changes would need to be made, and the person responsible for the decision wouldn’t respond for hours or days, etc).

        Side note: while 36 hour work weeks are common in the Netherlands, 40 hours is still the norm in my experience.

      • TheStar@lemmy.world
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        1 month ago

        A large chunk of ASMLs workforce is in the US actually.

        ETA: about half their workforce is in Europe

  • AgentGrimstone@lemmy.world
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    1 month ago

    I remember watching a documentary a few years ago where this exact situation happened. Chinese company buys American company, tries to establish their work culture and it just doesn’t work.

    • sunbeam60@lemmy.one
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      1 month ago

      It’s the same the world over. I’ve worked for years for a western company which has got a large part of their business in Asia and China.

      You try taking our “western ways” of leadership to China and see how well it fares; what I would consider “leaving space for a leader to operate and feel accountable” is seen as “my leader has no fucking clue what he is doing; he never tells me what he wants me to do”.

      Culture eats everything for breakfast. As a western leader in China you have to act like a controlling maniac (in my cultural frame) to be seen as an effective leader in China.

      And it goes both ways. My brother reports to a Chinese manager transplanted to the west and she “desperately wants to micromanage everything” according to the western team.

      We are all trying our best.

    • veee@lemmy.ca
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      1 month ago

      Probably American Factory from 2019. Definitely a recommended watch for anyone unfamiliar with the topic.

  • jeffw@lemmy.world
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    1 month ago

    Really? Nobody at TSMC thought to google “biggest mistake companies make when opening US plants”? Because this has all happened before

    • rottingleaf@lemmy.world
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      1 month ago

      Because this has all happened before

      Humans generally don’t consider this.

      Specifically East Asian managers, I suppose, think they are the ones who’ll finally do it right and make the serfs grow rice by the schedule and without complaints, and those previous attempts were done by some failures and discards who don’t know how to hammer down nails that go up and so on.

      (Not racist, just joking)

  • Glowstick@lemmy.world
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    1 month ago

    When a company opens a facility in another country, why don’t they just higher local people to be the managers?

  • 432@lemmy.world
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    1 month ago

    So what happens to Taiwanese manufacturing when their population collapses due to a super low birthrate. They right behind South Korea in lowest TFR.

  • 5in1k@lemm.ee
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    1 month ago

    Well hopefully it fails and sells to a not terrible company.

    • TheStar@lemmy.world
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      1 month ago

      TSMC is a massive company that makes a huge profit. Almost nobody else in the world can make 5nm chips (intel can but they already are setting up in Ohio).

        • TheStar@lemmy.world
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          1 month ago

          Yup, that’s why I said almost. And tbf TSMC also has a 3nm process. But crucially Samsungs 3 and 5 nm fabs are not in the US, their best fab in Texas only goes down to 14 nm.